01 — 2025

3D Printed
Car

Rhino 3D FDM Prototyping NURBS Surfacing Direct Modeling

I surface modeled my personal vehicle — a Mini Clubman — in Rhino 3D, then held the result in my hands.

A study in translating complex automotive form into a controlled, manufacturable model. Surface and direct modeled, printed in PLA at 1:10 scale.

3D Printed Mini Clubman — process
03 / Mini Clubman — Final Render Rhino 3D

The Challenge

Using my personal Mini Clubman as a reference, I created a clean, watertight vehicle model with continuous surfaces, good enough to hold up as a physical object.

Building a printable object from complex automotive geometry was the goal, and it was far from simple. This Mini in particular has no creases or hard edges to fall back on, which proved challenging when it came to building the model accurately.

3D Printed Mini Clubman — initial surfaces
04 / Mini Clubman — Early Surfaces Rhino 3D

Starting with building curves from two traced lines, the initial surface skeleton of the body was built. Most of these surfaces were eventually reworked — the roofline and door shoulders in particular required multiple approaches before the curvature continuity felt right across the whole form.

3D Printed Mini Clubman — surface model render
05 / Mini Clubman — Surfaces Development Rhino 3D

This project fundamentally changed how I approach complex geometry. Working with such a large organic form forces a different kind of thinking about continuity, surface flow and transition: The constraints created the lesson.

Nothing cooler than holding something
you built yourself.

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